Custom Cylindrical Peek Machine Reduction Duplicate Precision Helical Injection Plastic Gear Wheel

Description

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Custom Cylindrical Peek Machine Reduction Duplicate Precision Helical Injection Plastic Gear Wheel

This custom cylindrical peek machine reduction duplicate precision helical injection plastic gear wheel is widely used in various applications such as motors, electric cars, machinery, toys, agricultural machinery, and cars. It has a hardened tooth surface, making it durable and reliable. The gear is positioned externally and is manufactured using the cut gear method. The toothed portion of the gear is curved, providing smooth and efficient operation. It is made of stainless steel, ensuring high strength and corrosion resistance.

Samples of this gear are available for USD 10 per piece, with a minimum order quantity of 1 piece. Customization options are also available to meet specific requirements.

Product Description:
– Item: Customized Injection and machining gears
– Process: Injection molding, CNC machining
– Material: Nylon, PA66, ABS, PP, PC, PE, POM, PVC, PU, TPR, TPE, TPU, PA, PET, HDPE, PMMA, etc.
– Quality Control: ISO9001 and ISO14001
– Dimension bore tolerances: -/+0.01mm
– Quality standard: AGMA, JIS, DIN
– Surface treatment: Blackening, plated, anodizing, hard anodizing, etc.
– Gear hardness: 30 to 60 H.R.C
– Size/Color: Dimensions and colors are customized according to customer drawings.
– Dimensions Tolerance: ±0.01mm or more precise
– Samples confirmation and approval: Samples shipped for confirmation, and shipping cost paid by customers
– Package: Inner clear plastic bag/outside carton/wooden pallets or any other special package as per customer’s requirements
– Delivery Time: Usually takes 2 to 8 weeks
– Shipping: Usual shipping methods include FEDEX, UPS, DHL, TNT, EMS, or based on customer’s requirement.

Production Management:
1. Workers are trained to inspect gears and identify any defects in production.
2. QC checks 1 piece every 100 pieces during CNC machining to ensure all dimension tolerances are met.
3. Gears are inspected at every step, with final inspection before shipment. All inspection records are kept for three years.
4. Sales will provide pictures at each production step, allowing customers to monitor the production status and identify any potential mistakes.
5. We prioritize quality and strive to provide excellent customer service.

Quality Control Process:
1) Inspecting the raw material (IQC)
2) Checking the details before the production line operates
3) Full inspection and routing inspection during mass production (IPQC)
4) Checking the gears after production is finished (FQC)
5) Checking the gears after they are finished (OQC)

Service:
1. Molds are designed based on customer’s gear drawings.
2. Mold drawings are submitted to customers for review and confirmation before production.
3. Samples with dimensions and cosmetic inspection reports, along with material certification, are provided to customers.
4. Inspection reports of important dimensions and cosmetic features are provided for batch parts.

Packing and Shipment:
1. Gears are carefully packed in PP bags in cartons, suitable for express, air, or sea shipment.
2. Shipping methods include UPS, DHL, FEDEX, and sea shipment.
3. Trade terms: EXW, FOB Shenzhen, or CIF.
4. We ensure careful arrangement of shipments for fast and safe delivery.

FAQ:

1. How do you guarantee the quality of your gears and parts?
We have an integrated system for quality control, including incoming quality control, in-process quality control, final quality control, and outgoing quality control. Our factory is ISO 9001:2008 certified.

2. What are the advantages of your gears and parts?
Our gears and parts are competitively priced, deliver fast, and maintain high quality. We prioritize responsibility, friendliness, and diligence. They feature strict tolerance, smooth finish, and long-life performance.

3. What machining equipment do you use?
Our machining equipment includes plastic injection machines, CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines, and more.

4. What shipping methods do you use?
We generally use UPS, DHL, or FEDEX for small shipments and sea shipping for larger ones.

5. What materials can you process?
For plastic injection gears and parts, we can process materials such as nylon, PA66, ABS, PP, PC, PE