China Customized Transmission Powder Metallurgy Gearbox Parts Steel Inner Ring and Pinion Planetary Gear top gear

Merchandise Description

Merchandise Description

 

Item Parameters

 

Product Materials

1) AL1060, AL6061, AL6061, AL5052
two) Steel, moderate steel, SPCC

3) SS201, SS303, SS304, SS316, SS316L

4) SPTE, galvanized sheet

five) Brass, copper

six) Abs, PP, PE, Computer, POM

Surface area Treatment method

Anodized, powder coating, lacquer coating, black oxide, printing, matte, shiny, textured

Dimension

one) According to customers’ drawings
two) In accordance to customers’ samples

Drawing Format

phase, dwg, igs, pdf

Certificates

ISO 9001:2015 & IATF 16949

Payment Term

T/T, L/C, Trade Assurance

Surface therapy for CNC Machining part:  

one Zinc/nickel/chrome plating
2 scorching galvanized
3 painting
4 powder coating
5 Anodize Oxidation, or with hues: like silver, blue, pink, etc. 
six  plating, silver-plated, Gold-plated, and many others
seven sprucing
eight electrolytic polishing
nine sank without having electrical energy nickel
and many others and many others.    

Firm Profile

HangZhou CZPT Equipment Co., Ltd. is found in HangZhou, HangZhou. Primarily based on the positive aspects of specialised skills, it has shaped 4 specialist project sections with outstanding technical products, sound good quality assurance system and standardized creation atmosphere: mechanical processing, sheet steel stamping creation, Mold production, high-velocity rice transplanter, with the substantial recognition of the bulk of mature consumers, cast the “Xin Rifeng” manufacturer in the industry’s properly-recognized place, and try to construct an clever producing provider method.

It is men and women-oriented, Difeng men and women focus on the creation of large-quality rice transplanter planting section with large high quality and superior technologies, all types of mold style, R&D and production necessary for sheet steel stamping at the same time, create constant die and welding.

We always adhere to the customer’s position to fix the problem, the solution to achieve method optimization, reduce fees, and keep on to reduce materials for the function, so for the domestic main Asian large-pace primary engine factory and high-pace rice transplanter market place, some goods are bought to Pakistan, Vietnam, Nations and areas such as India. It has successively grow to be an outstanding supplier of domestic renowned enterprises such as Japanese Yanmar, Japan Kubota, Nideko Electric powered, Hailiwei and ZheJiang Xihu (West Lake) Dis.. The organization has successively acquired the “HangZhou Small and Medium-sized Specialized Particular New Solution (Engineering) Certificate” and “ISO9001 Quality Certification” and productively registered the “Xin Rifeng” trademark.

Higher-top quality gear is the guarantee of merchandise processing quality and functionality. Our company always pays consideration to the most current technological innovation in mechanical processing and sheet metal stamping. It assembles innovative tools and screening gear in accordance to market place trends. CNC equipment instruments all use large-scale numerical management products imported from ZheJiang . Keep up with the pace of the moments and stay in advance of the market.
 

Certifications

 

FAQ

Q1. Are you a factory or a investing company?

  We are a manufacturing facility, welcome to check out our manufacturing facility.
 
Q2. What type of generation companies do you give?
Mildew producing, die casting, CNC machining, stamping, injection molding, assembly and area remedy.
 
Q3. What is actually the shipping date?
Mould: 3-5 weeks
Mass generation: 3-4 weeks
 
This autumn. How is your quality?
♦We have attained ISO9001:2015 and IATF16949 certificates.
♦Once the sample is handed, we will make the functioning guidelines.
♦We will check the merchandise a hundred% before shipment.
 
Q5. How prolonged will it consider for us to get a quotation?
  Right after obtaining the detailed information (your Second/3D drawings or samples), we will estimate you within 2 days.

Q6. What are the elements of your quotation?
Drawings or samples, resources, area treatment and quantity.
 
Q7. What are your payment terms?
  Mold: 50% prepaid, the stability soon after sample approval.
  Items: fifty% prepaid, balance T/T just before cargo.

US $0.5-25
/ Piece
|
10 Pieces

(Min. Order)

###

Condition: New
Certification: CE, ISO9001
Standard: ASTM, GB, ANSI
Customized: Customized
Material: Custom Made
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Product Material
1) AL1060, AL6061, AL6061, AL5052
2) Steel, mild steel, SPCC

3) SS201, SS303, SS304, SS316, SS316L
4) SPTE, galvanized sheet
5) Brass, copper
6) ABS, PP, PE, PC, POM
Surface Treatment
Anodized, powder coating, lacquer coating, black oxide, printing, matte, glossy, textured
Size
1) According to customers’ drawings
2) According to customers’ samples
Drawing Format
step, dwg, igs, pdf
Certificates
ISO 9001:2015 & IATF 16949
Payment Term
T/T, L/C, Trade Assurance

###

1 Zinc/nickel/chrome plating
2 hot galvanized
3 painting
4 powder coating
5 Anodize Oxidation, or with colors: like silver, blue, red, etc. 
6  plating, silver-plated, Gold-plated, etc
7 polishing
8 electrolytic polishing
9 sank without electricity nickel
etc etc.    
US $0.5-25
/ Piece
|
10 Pieces

(Min. Order)

###

Condition: New
Certification: CE, ISO9001
Standard: ASTM, GB, ANSI
Customized: Customized
Material: Custom Made
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Product Material
1) AL1060, AL6061, AL6061, AL5052
2) Steel, mild steel, SPCC

3) SS201, SS303, SS304, SS316, SS316L
4) SPTE, galvanized sheet
5) Brass, copper
6) ABS, PP, PE, PC, POM
Surface Treatment
Anodized, powder coating, lacquer coating, black oxide, printing, matte, glossy, textured
Size
1) According to customers’ drawings
2) According to customers’ samples
Drawing Format
step, dwg, igs, pdf
Certificates
ISO 9001:2015 & IATF 16949
Payment Term
T/T, L/C, Trade Assurance

###

1 Zinc/nickel/chrome plating
2 hot galvanized
3 painting
4 powder coating
5 Anodize Oxidation, or with colors: like silver, blue, red, etc. 
6  plating, silver-plated, Gold-plated, etc
7 polishing
8 electrolytic polishing
9 sank without electricity nickel
etc etc.    

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China Customized Transmission Powder Metallurgy Gearbox Parts Steel Inner Ring and Pinion Planetary Gear     top gearChina Customized Transmission Powder Metallurgy Gearbox Parts Steel Inner Ring and Pinion Planetary Gear     top gear
editor by czh 2022-12-23